Explosion Protection Cheat Sheet

Explosion Protection Cheat Sheet: ATEX & IECEx Quick Reference

Last updated: March 2026 ยท Based on IEC 60079 (2020 edition) and ATEX 2014/34/EU

A quick-reference guide for engineers, technical sales, and product managers working with explosion-protected equipment. For step-by-step guidance, see the equipment selection guide. For full details on any topic, follow the links to the detailed files.

Quick Qualification Questions

When evaluating whether equipment is suitable for a hazardous area, answer these six questions in order:

  1. What zone is the area? (0, 1, 2 / 20, 21, 22) โ†’ Zone Classification
  2. Gas or dust? (or both?) โ†’ Site hazard assessment
  3. Required gas/dust group? (IIA/IIB/IIC or IIIA/IIIB/IIIC) โ†’ Gas Groups
  4. Required temperature class? (T1โ€“T6 or specific ยฐC for dust) โ†’ Temperature Classes
  5. Regional approval required? (ATEX / IECEx / NEC / other) โ†’ Standards
  6. Which protection method? (Ex d, Ex i, Ex e, Ex p, Ex n, etc.) โ†’ Protection Methods

High-Level Mapping

Zone โ†’ EPL

Zone EPL Required Protection Level
Zone 0 / 20 Ga / Da Very high (2-fault safe)
Zone 1 / 21 Gb / Db High (1-fault safe)
Zone 2 / 22 Gc / Dc Enhanced (normal operation safe)

See EPL for full details.

Hierarchy Rules

These "covers" rules simplify equipment selection:

Protection Method โ†’ Zone Suitability (Quick Reference)

Method Zone 0 Zone 1 Zone 2
Ex ia โœ… โœ… โœ…
Ex d โœ… โœ…
Ex e โœ… โœ…
Ex p โœ… โœ…
Ex n โœ…

See Protection Methods for the complete matrix including dust zones.

Onboarding Reference

For someone new to explosion protection (or see ATEX for beginners for a gentle introduction), read in this order:

  1. Fundamentals. what makes an area hazardous
  2. Zone Classification. how areas are categorized
  3. Gas Groups and Temperature Classes. fuel properties
  4. Protection Methods. how equipment is made safe
  5. EPL. connecting zones to equipment requirements
  6. Ex Markings. reading equipment labels
  7. Standards. the regulatory landscape
  8. Certification. how equipment gets approved
  9. Installation & Inspection. keeping it safe in the field
Content Review
Compiled from IEC 60079 series, ATEX 2014/34/EU, and IECEx operational documents. This reference guide does not replace official standards or certified site assessments. Always consult the applicable standard edition and a qualified Ex engineer for your specific application.

Sources & References

  1. ATEX Directives - Wikipedia
  2. Electrical Equipment in Hazardous Areas - Wikipedia
  3. Fire Triangle - Wikipedia
  4. IECEx Certified Equipment Scheme - IECEx